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42mm Bonding Brushless DC Motor

1. End cap size: 42*42mm
2. Saves space and facilitates installation
3. Long lifetime over 20,000 hours, high rotational speed of 5000 RPM
4. Wide application range, suitable for various mechanical robots, valves, precision machinery, and power devices, etc.
5. Can be equipped with gearboxes, encoders, brakes and other accessories to meet your different needs
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Detailed Technical Specifications

Electrical Performance Specifications

Model

Rated Voltage (VDC)

Rated Speed (rpm)

Rated Torque (Nm)

Rated Current (A)

Rated Power (W)

Peak Torque (Nm)

Torque Constant (N.m/A)

Back EMF (Vs/kRPM)

Rotor Inertia (kg.mm²)

Body Length (mm)

Mass (kg)

42BLF20

24

4000

0.063

1.65

26

0.185

0.043

3.2

4.6

40

0.3

42BLF40

24

4000

0.125

3.3

52

0.38

0.043

3.2

9.5

60

0.46

42BLF60

24

4000

0.185

5

78

0.55

0.043

3.2

13.5

80

0.65

42BLF80

24

4000

0.25

6.6

104

0.75

0.043

3.2

20

80

0.85

General Mechanical & Environmental Specifications

Parameter

Standard Specification

Magnet Material

Bonded NdFeB

Number of Poles / Phases

8 / 3

Insulation Class

B

Operating Temperature Range

-10℃ ~ 40℃

Standard Mounting

4-M3 mounting holes (5mm effective depth)

Max No-Load Speed

5000 RPM

Mechanical Dimensions & Wiring Diagrams

Our 42mm brushless DC motor features a standard 42×42mm square end cap with a compact, standardized mechanical design for universal compatibility. The drawings below include detailed mechanical dimensions, phase winding wiring, and Hall sensor wiring details. Custom mounting dimensions, shaft design, and wiring harnesses are available upon request.

All technical drawings are optimized for Google image SEO, with descriptive alt text including 42mm bonded brushless DC motor mechanical dimension drawing, SLTBLF42 series BLDC motor Hall wiring diagram, and 42mm square BLDC motor mounting drawing to capture high-intent image search traffic from design engineers.

Standard Wiring Guide

Circuit

Wire Color

Function

Phase Winding

Yellow (YEL)

Phase U

Phase Winding

Green (GRE)

Phase V

Phase Winding

Blue (BLU)

Phase W

Hall Sensor

Red (RED)

Power Supply (+V)

Hall Sensor

Black (BLK)

Ground (GND)

Hall Sensor

Yellow (YEL)

HU Signal

Hall Sensor

Green (GRE)

HV Signal

Hall Sensor

Blue (BLU)

HW Signal

Product Overview

Our SLTBLF42 series 42mm bonded brushless DC motor is a high-performance, compact BLDC solution engineered for industrial automation, precision machinery, and global OEM applications. Built with premium bonded NdFeB magnets and precision winding technology, this 42×42mm square brushless DC motor delivers industry-leading efficiency over 90%, ultra-long service life, and stable performance even in demanding working conditions. Fully compatible with gearboxes, encoders, and brakes, our 24V 42mm BLDC motors support end-to-end customization to meet your unique project requirements, making them the ideal choice for equipment manufacturers, system integrators, and industrial suppliers worldwide.

42mm Bonding Brushless DC

Key Features & Competitive Advantages

High Efficiency & Energy Saving for Reduced Operational Costs

This 42mm brushless DC motor adopts high-quality bonded NdFeB magnets and precision winding technology, achieving an efficiency rate of over 90%. It saves 20%-30% more energy compared to traditional brushed motors, which effectively reduces end-users' operational costs, extends battery life for portable equipment, and helps your products meet international energy efficiency standards.

Ultra-Long Maintenance-Free Lifespan to Minimize Equipment Downtime

The brushless design completely eliminates carbon brush wear, delivering a continuous service life of over 20,000 hours under standard working conditions. This greatly reduces maintenance frequency and unplanned equipment downtime for industrial production lines, a critical advantage for continuous automation systems and OEM equipment.

Precise Control & Rapid Response for Stable Operation

Equipped with a high-precision encoder and supporting PID closed-loop control, our 42mm BLDC motor achieves speed fluctuations of less than ±1% and consistent torque output across the entire operating range. This high level of control accuracy makes it perfect for precision machinery, valve control, and robotic applications that demand strict motion stability.

Low Noise & Smooth Running for Noise-Sensitive Scenarios

Optimized electromagnetic design and precision dynamic balancing calibration ensure the motor’s operating noise is kept below 50dB during full-load operation. This ultra-quiet performance is ideal for medical equipment, laboratory instruments, and indoor automation systems that require low acoustic interference.

Compact Design for Space-Saving Installation

With a standard 42×42mm square end cap and optimized body structure, this motor features a compact footprint that saves valuable installation space for your equipment. It is easy to integrate into compact mechanical designs, with standardized mounting holes for fast, hassle-free assembly.

Compatible Accessories & Customization Solutions

To meet diverse project requirements across industrial applications, our 42mm bonded brushless DC motor is fully compatible with a wide range of auxiliary accessories, with full OEM/ODM customization support for your unique project needs.

Compatible Accessories

Planetary gearboxes, spur gearboxes, and worm gearboxes for torque amplification

  • High-precision incremental encoders and absolute encoders for motion control

  • Electromagnetic brakes and holding brakes for safety stop requirements

  • Matched BLDC motor controllers and drivers for plug-and-play operation

  • Custom wiring harnesses, connectors, and mounting flanges

Full Customization Capabilities

We provide end-to-end customization for industrial OEM projects, with a dedicated engineering team to support your design from prototype to mass production. Customizable parameters include:

  • Rated voltage, speed, torque, and power output

  • Body length, shaft diameter, and mounting dimensions

  • Insulation class, temperature resistance, and dust/water protection rating

  • Wiring configuration, connector types, and harness length

  • Integrated accessories and performance tuning for specific applications

42mm Bonding Brushless DC
42mm Bonding Brushless DC

Industry Applications & Use Cases

Our 42mm bonded brushless DC motors are widely used in global industrial and commercial applications, thanks to their compact design, stable performance, and high customization flexibility. Key industries and applications include:

Industrial Automation & Robotics

Collaborative robots, service robots, AGV/AMR systems, robotic arms, automated production line equipment, conveyor systems, and pick-and-place machinery.

Valve Control & Fluid Systems

Electric valves, ball valves, butterfly valves, flow control systems, pump drives, HVAC equipment, and water treatment automation systems.

Precision Machinery & Instrumentation

CNC equipment, 3D printers, laboratory instruments, medical devices, packaging machinery, and labeling equipment.

Power Transmission & Actuation

Electric actuators, lifting equipment, solar tracking systems, automatic door operators, and industrial lifting platforms.

Ordering Information: MOQ & Lead Time

Sample Order: The standard MOQ for 42mm BLDC motor samples is 3 units, with a sample lead time of approximately 15 working days. Customized sample production is supported for OEM projects.

Bulk Production: Mass production lead time ranges from 20-30 working days, subject to order quantity and customization requirements.

Global Shipping: We support worldwide shipping via sea, air, and international express (DHL, FedEx, UPS, TNT) for both sample and bulk orders, with flexible shipping solutions to meet your timeline.

Payment Terms: Customized payment terms are available for long-term OEM partners and bulk orders, including T/T, L/C, and other secure payment methods.

FAQ

Can you customize the 42mm BLDC motor for my OEM project?

Yes, we provide full OEM/ODM customization services for our 42mm bonded brushless DC motors. Our in-house engineering team can customize voltage, torque, speed, mechanical dimensions, mounting flanges, compatible accessories, and wiring harnesses to meet your exact project requirements. We support full-cycle support from prototype design to mass production.

What is the minimum order quantity for 42mm BLDC motor samples, and how long is the lead time?

The standard MOQ for samples is 3 units, with a production lead time of approximately 15 working days. For customized samples, the lead time will be confirmed based on your specific customization requirements.

What should I do if the motor makes abnormal noise during operation?

First, if you are using a frequency converter, check the parameter settings to ensure the motor data matches the nameplate data. Second, inspect the motor bearings for wear and replace them if necessary. If the issue persists, please contact our technical support team for immediate assistance.

What should I do if the motor overheats during operation?

First, check the switching frequency of the motor's working mode, as excessive switching may cause motor overload. Second, verify that the motor power matches your application load requirements. If equipped with a brake, check the braking function for proper operation. For unresolved issues, reach out to our engineering team for professional troubleshooting.

What is the expected lifespan of your 42mm bonded brushless DC motor?

Under standard operating conditions and proper maintenance, our 42mm brushless DC motor delivers a service life of over 20,000 hours. The brushless design eliminates carbon brush wear, significantly extending the motor’s lifespan compared to traditional brushed motors.

Why Choose Our BLDC Motors

With decades of experience in R&D and manufacturing of brushless DC motors, we are a trusted professional supplier for global OEM clients, equipment manufacturers, and automation solution providers in the industrial automation industry.

Rigorous Quality Control: All our BLDC motors undergo 100% performance, noise, and lifespan testing before shipment, fully compliant with CE, RoHS, and international industrial standards to ensure consistent quality for every unit.

Professional In-House R&D Team: Our team of experienced motor engineers provides one-to-one technical support, from pre-sales model selection and custom design to after-sales troubleshooting, to solve all your technical challenges.

Flexible Production Capacity: We support both small-batch prototype customization and large-scale mass production, with a mature and stable supply chain to ensure on-time delivery and consistent product quality for every order.

Global Customer Support: We serve clients in over 50 countries and regions, with multilingual technical support and flexible shipping and payment solutions to streamline your global procurement process.

Ready to find the perfect 42mm bonded brushless DC motor for your project? Request a free custom quote or download the full technical datasheet today by contacting our sales team. We will respond to your inquiry within 24 working hours.


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1. End cap size: 42*42mm
2. Saves space and facilitates installation
3. Long lifetime over 20,000 hours, high rotational speed of 5000 RPM
4. Wide application range, suitable for various mechanical robots, valves, precision machinery, and power devices, etc.
5. Can be equipped with gearboxes, encoders, brakes and other accessories to meet your different needs
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