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42mm Sintering Brushless DC Motor

Our 42mm sintering brushless DC motor is a miniature, high-precision industrial BLDC motor built with advanced sintering technology for precision motion control applications.

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42mm Sintering Brushless DC Motor 3D Print
Winding Wiring
Wiring & Installation Guide

Detailed Technical Specifications

Model

Voltage (VDC)

Rated Speed (rpm)

Rated Torque (N.M)

Rated Power (W)

Peak Torque (N.M)

Body Length (mm)

Weight (kg)

42BL53-230

24

3000

0.1

32

0.3

53

0.35

42BL73-230

24

3000

0.2

63

0.6

73

0.55

42BL93-230

24

3000

0.3

95

0.9

93

0.75

Note: Above are standard models, customized derivatives can be manufactured according to your specific requirements.

Product Overview

Featuring a 42×42mm end cap size, compact body length ranging from 53mm to 93mm, and standard 24V DC voltage input, this motor delivers stable power output from 32W to 95W, rated torque of 0.1N.M to 0.3N.M, and a standard rated speed of 3000rpm (max speed up to 5000rpm). With high-quality sintered NdFeB magnets and precision winding technology, it is the ideal drive core for precision machinery manufacturers and automation solution providers needing compact, high-accuracy motion control.

Hall Sensor Wiring

Core Advantages & Industrial Performance Features

Advanced Sintering Process & Superior Performance

The 42mm sintering brushless DC motor adopts an industry-leading sintering process, which optimizes the magnetic circuit structure and material density, delivering superior motor performance compared to conventional miniature BLDC motors. It achieves an operating efficiency of over 90%, delivering 20% to 30% more energy savings than traditional brushed motors, reducing power consumption for battery-powered and low-power equipment.

Ultra-Compact Design & Space-Saving Installation

With a 42×42mm frame size and ultra-compact body, this miniature brushless DC motor saves valuable installation space, making it perfectly suited for equipment with extremely limited internal layout. Its lightweight design (0.35kg to 0.75kg) also reduces the overall weight of the end equipment, meeting the lightweight design needs of precision instruments and robotic applications.

Ultra-Low Noise & High Precision Control

Equipped with a high-precision encoder and supporting PID closed-loop control, this 24V precision brushless DC motor achieves speed fluctuations of less than ±1%, ensuring ultra-stable torque output and fast response for precision motion control. Optimized electromagnetic design and dynamic balancing guarantee operating noise below 50dB, enabling smooth, quiet operation in noise-sensitive precision scenarios.

Industrial Applications

This miniature sintered BLDC motor is widely used in precision industrial and commercial scenarios requiring compact size and high accuracy, including collaborative robots, precision valve control, medical precision equipment, 3D printing equipment, optical instruments, intelligent access control systems, small automation actuators, and various precision machinery and power devices.

Customization Capabilities

We offer comprehensive customization services for precision equipment manufacturers and automation solution providers to meet diverse application needs. Customizable items include motor shaft dimensions, mounting hole positions, lead wire length, sintering process adjustments, as well as matching gearboxes, high-precision encoders, brakes, and controllers to achieve customized speed, torque, and control performance.

Wiring & Installation Guide

Standard Wiring Instructions

Winding Wiring: Phase U (Yellow), Phase V (Green), Phase W (Blue)

Hall Sensor Wiring: Red (+V), Black (GND), Yellow (Hu), Green (Hv), Blue (Hw)

Installation Notes

Secure the motor via the 42×42mm end cap mounting holes, ensuring a flat mounting surface and coaxial alignment with the driven mechanism to avoid bearing damage from eccentric loads.

Operate within the standard ambient temperature range of -10℃ to 40℃, with anti-static protection during installation to prevent damage to the hall sensor and encoder components.

Verify the wiring sequence and power supply voltage before power-on to avoid permanent damage to the motor.

FAQ

What is the minimum order quantity for sample orders?

The standard MOQ for sample orders is 3 units, with a lead time of approximately 15 days, to support your prototype testing and pre-production verification.

What should I do if the motor makes abnormal noise during operation?

First, check the parameter settings of the matched frequency converter to ensure consistency with the motor nameplate data. Next, inspect the motor bearings and replace them if wear is found. Our technical team is also available 24/7 to provide troubleshooting support.

Can this motor be used in battery-powered equipment?

Yes, the motor’s standard 24V DC input and high-efficiency design make it perfectly suited for battery-powered portable equipment and mobile automation devices, with low power consumption to extend battery life.

Get Your Tailored Solution Today

As a trusted precision motion solution provider for precision machinery manufacturers and automation solution providers, we offer professional customization and full technical support for every 42mm sintering brushless DC motor order. Whether you need standard bulk products or a fully customized miniature drive solution for your precision equipment, our engineering team is ready to deliver a high-performance, reliable motion control solution tailored to your unique application. Contact us today to discuss your project requirements and get a customized quote.

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This 42×42 mm flange brushed DC motor delivers fast dynamic response and high operational stability in compact drive systems. Its design allows easy integration with gearboxes, brakes, and encoders, improving torque transmission and speed accuracy. Based on a mechanically commutated DC motor structure, it ensures reliable startup and precise low-speed control, making it an ideal brushed motor solution for industrial motion control and compact automation equipment.

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1. End cap size: 42*42mm
2. Saves space and facilitates installation
3. Long lifetime over 20,000 hours, high rotational speed of 5000 RPM
4. Wide application range, suitable for various mechanical robots, valves, precision machinery, and power devices, etc.
5. Can be equipped with gearboxes, encoders, brakes and other accessories to meet your different needs
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