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80mm Brushless DC Motor

Our 80mm Brushless DC Motor is a high-performance industrial-grade motion solution engineered for heavy-duty commercial equipment and automated production systems.

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Brushless DC Motor
Winding Wiring
Wiring & Installation Guide

Detailed Technical Specifications

Model

Voltage (VDC)

Rated Speed (rpm)

Rated Torque (N·m)

Rated Power (W)

Peak Torque (N·m)

Body Length (mm)

Weight (kg)

80BLF20

48

5000

0.4

200

1.2

86

1.5

80BLF40

48

5000

0.76

400

2.1

106

2.1

80BLF40-310

310

5000

0.76

400

2.1

106

2.1

80BLF60

48

5000

1.05

550

3.81

126

2.7

80BLF60-310

310

5000

1.05

550

3.81

126

2.7

Above are representative models; customized derivatives are available based on your specific requirements.

Product Overview

With a standard 80×80mm flange size, adjustable body length ranging from 86mm to 126mm, and wide DC voltage compatibility (28V, 48V, 310V), this BLDC motor delivers exceptional low-speed large torque performance up to 10N·m, paired with a user-friendly mounting structure for seamless integration into diverse industrial setups. Designed to meet the rigorous demands of continuous commercial operation, it has become the preferred motion component for industrial equipment manufacturers seeking reliability, energy efficiency, and stable output.

Hall Sensor Wiring

Core Advantages & Industrial Performance Features

Ultra-High Energy Efficiency & Extended Service Life

Our 80mm BLDC motor achieves a maximum energy conversion efficiency of 94%, delivering 40% higher energy savings than traditional brushed motors, which significantly reduces long-term operating costs for commercial facilities. With a rated design life of 25,000 hours, it ensures consistent performance even in continuous 24/7 industrial operation, minimizing downtime and maintenance expenses.

Precision Motion Control & Stable Output

Optimized electromagnetic design enables this high torque 80mm brushless DC motor to maintain speed fluctuations of less than ±1%, ensuring uniform torque output across all load conditions. This precision makes it ideal for applications requiring consistent motion, from large-scale processing machinery to automated assembly lines.

Ultra-Low Noise & Reliable Environmental Adaptability

Precision dynamic balancing and optimized magnetic circuit design keep operating noise below 50dB, creating a quieter working environment for industrial facilities. Constructed with sintered NdFeB magnets and Class B insulation, it operates reliably in temperatures ranging from -10℃ to 40℃, adapting to diverse industrial working conditions.

Industrial Applications

Our 48V 80mm brushless DC motor and 310V high-voltage variants are widely deployed across core industrial sectors, including automated production lines, large-scale industrial processing machinery, conveyor systems, packaging equipment, textile manufacturing machinery, printing equipment, and intelligent logistics systems. It is also ideal for custom industrial equipment requiring high torque, high efficiency, and long-term stable operation.

Customization Capabilities

We offer comprehensive customization services to meet the unique needs of industrial equipment manufacturers and system integrators. Our flexible customization scope includes adjustable voltage, rated speed, torque output, and body length, along with compatible accessories such as encoders, gearboxes, and dedicated controllers. Sample customization is available with a minimum order quantity of 3 units, with a standard lead time of approximately 15 days, ensuring rapid prototyping and testing for your commercial projects.

Wiring & Installation Guide

Standard Wiring Diagram

Winding Wiring: Phase U (Yellow), Phase V (Green), Phase W (Blue)

Hall Sensor Wiring: Power supply (Red: +V, Black: GND), Hu (Yellow), Hv (Green), Hw (Blue)

Installation Notes

Align the 80×80mm flange with your equipment mounting interface, ensure secure fastening of all bolts, and confirm wiring connections match the diagram before power-on. Operate the motor within the specified temperature range (-10℃ to 40℃) and avoid overload to extend service life.

FAQ

What is the minimum order quantity for 80mm BLDC motor samples and the lead time?

The standard MOQ for samples is 3 units, with a production lead time of approximately 15 days.

Can this 80mm brushless motor be customized for specific industrial applications?

Yes, full customization is available for voltage, torque, speed, body length, and compatible accessories to fit your unique equipment requirements.

What should I do if the motor makes abnormal noise during operation?

First, check the parameter settings of the matched driver to ensure they align with the motor nameplate data. Next, inspect the motor bearings and replace them if wear is detected. Our technical support team is also available for on-demand assistance.

How to resolve motor overheating during continuous operation?

Check the switching frequency of the motor’s working mode to avoid overload caused by excessive switching, verify that the selected power matches your application load, and inspect the braking function (if equipped). Contact our technical team for further support if issues persist.

Get Your Tailored Solution Today

As a trusted motion solution provider for industrial equipment manufacturers and automation system integrators, we deliver high-quality, customized 80mm brushless DC motor solutions tailored to your specific project needs. Whether you need standard bulk orders or fully customized motion components, our team is ready to provide professional technical support and competitive pricing. Contact us today to get a free quote and start your tailored motor solution.

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