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Series 100 Brushed DC Motor

This 100×100 mm flange brushed DC motor delivers high torque, substantial power, and rapid response with excellent operational stability. Its mechanically commutated design, including rotor, stator, carbon brushes, and commutator, ensures reliable energy transfer. Easy installation and simple control circuits make it ideal for industrial machinery, automation systems, and electromechanical applications requiring robust, high-performance DC motors.

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Series-100 Brushed DC Motor Industrial Pumps
Series-100 Brushed DC Motor Industrial Pumps
Series-100 Brushed DC Motor Industrial Pumps
Series-100 Brushed DC Motor Industrial Pumps

Detailed Technical Specifications

Electrical Specifications

Model

Rated Voltage (V)

No-Load Speed (RPM)

No-Load Current (A)

Rated Speed (RPM)

Rated Current (A)

Rated Torque (N·m)

Rated Power (W)

Body Length (mm)

100ZY24-001

24

2600

2.5

2000

24

1.8

370

166

100ZYT172-2425

24

2600

2.5

1900

32

2.5

500

172

100ZYN150-7508

75

750

0.2

635

2.5

2

133

150

100ZYT150-2438

24

3600

5

3000

33.5

1.8

656

150

100ZY168-2438

24

3800

3

3200

2

39

670

168

General Specifications

Item

Specification/Description

Magnet

Ferrite / Nd-Fe-B

Insulation Class

B 130°C / F 155°C

Temperature Rise

≤75 K

Operating Env.

–15°C ~ +35°C, 45% ~ 75% humidity

Ingress Protection & Cooling

IP50/56 and below / IC00 / IC01

Mounting Type

IMB3 (foot) / IMB5 (large flange) / IMB14 (flange)

Max Shaft OD

Φ15.0 mm

Bearing

Ball bearing

Winding Custom Range

12–90V DC, 900–4000 rpm, 80–680 W

Accessory Options

Encoder, Reduction Gearbox

Product Overview

The Series 100 Brushed DC Motor is a high-performance industrial drive solution engineered for heavy-duty motion control, featuring a 100×100mm flange end-cap and compact 150–172mm body that fits diverse industrial installation scenarios. Optimized for industrial buyers and automation system integrators, this motor supports 24–75V DC operation, delivers a power range of 133–670W, and achieves a rated speed of 1900–3200 rpm with a high rated torque of 1.8–3.9 N·m. Its classic brushed commutation design ensures intuitive control and seamless integration into existing industrial machinery, outperforming brushless alternatives in heavy-load direct-start scenarios. As a factory-direct product from Changzhou, it holds CE and RoHS certifications, guaranteeing compliance with global industrial standards, and offers reliable supply for mass production and custom projects alike.

Core Advantages & Industrial Performance Features

Superior Heavy-Load Starting Torque

The Series 100 Brushed DC Motor generates 2×–3× its rated torque at startup, eliminating the need for complex soft-start electronics and enabling direct starting of high-inertia and heavy-load industrial equipment—an ideal feature for conveyor systems and industrial vehicle drives.

Robust Overload & Harsh-Condition Tolerance

Built with industrial-grade components, it withstands severe short-term overloads and harsh operating environments without triggering unexpected shutdowns, ensuring continuous uptime in demanding manufacturing and automation settings.

High Energy Conversion & Low-Noise Operation

An optimized carbon brush, commutator, and spring assembly enable efficient DC-to-mechanical energy conversion, delivering smooth rotation and stable electromagnetic torque. This design also reduces operational noise and extends service life, lowering lifecycle maintenance costs for manufacturing enterprises.

Simplified Integration & Versatile Mounting

Its standardized 100×100mm flange and multiple mounting options (IMB3/IMB5/IMB14) simplify integration with gearboxes, brakes, and other industrial drive components, reducing custom tooling and installation time for OEM projects.

Industrial Applications

The Series 100 Brushed DC Motor is a versatile drive solution for industrial automation systems, heavy-duty industrial machinery, precision electromechanical equipment, conveyor systems, and industrial vehicles. It is also ideal for motion control applications requiring stable high torque, rapid response, and reliable operation—such as automated material handling equipment, packaging machinery, and heavy-duty actuators in manufacturing plants. Its compact design and high power density make it suitable for space-constrained industrial installations while meeting the performance demands of continuous production.

Customization Capabilities

We offer tailored customization for the Series 100 Brushed DC Motor to meet the unique needs of industrial integrators and equipment manufacturers:

Winding Customization: Adjust voltage (12–90V DC), rated speed (900–4000 rpm), and power (80–680 W) for specific drive requirements.

Magnet Material Selection: Choose between ferrite and high-performance Nd-Fe-B magnets for torque and cost optimization.

Insulation & Protection: Customize insulation class (B/F) and ingress protection (IP50/56) for harsh industrial environments.

Accessory Integration: Pre-install encoders for speed feedback or reduction gearboxes for torque amplification, reducing on-site assembly work.

Wiring & Installation Guide

Mounting: The motor supports IMB3 (foot), IMB5 (large flange), and IMB14 (flange) mounting; ensure the 100×100mm flange is securely fastened to avoid vibration in high-speed operation.

Shaft Connection: Max shaft OD is Φ15.0 mm; use compatible couplings to connect with driven components, and align the shaft to prevent radial stress on the ball bearing.

Wiring: The brushed design supports basic PWM speed control and polarity reversal for forward/reverse operation; connect the armature windings to a stable DC power supply (24–75V) and ensure proper grounding for industrial safety.

Cooling: Adopt IC00/IC01 cooling methods; ensure adequate ventilation in the installation environment to control temperature rise within ≤75 K.

FAQ

Are you a direct manufacturer or a trading company?

We are a factory-direct manufacturer based in Changzhou, Jiangsu, with our own production lines and R&D team—welcome to visit our facility!

What is the minimum order quantity (MOQ) for the Series 100 motor?

The MOQ is 3 units for factory pricing, suitable for small-batch testing and prototype projects.

Do you guarantee on-time delivery for mass orders?

Yes—our in-house production capacity allows us to ensure timely delivery for all orders, with no delays for standard specifications.

Does the Series 100 motor have global industrial certifications?

All our motors are CE and RoHS approved, complying with EU and international industrial standards for global sales and use.

Is there a discount for large-volume orders?

Our listed price is factory-direct; we offer tiered discounts for large-volume orders to reduce your bulk procurement costs.

What is the lead time for samples and mass production?

Samples: 10–14 workdays; bulk orders: 20–25 workdays; in-stock motors ship within 1–2 days.

Get Your Tailored Solution Today

If you are an industrial manufacturer, automation system integrator, or equipment OEM seeking a high-torque brushed DC motor for heavy-duty motion control, the Series 100 is your ideal choice. Our factory-direct pricing, customizable design, and reliable after-sales support ensure a seamless integration into your industrial systems. Contact our technical sales team now to share your drive requirements—we will provide a tailored motor solution, including custom winding, accessory integration, and bulk supply plans, to meet your production and project needs!



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This 42×42 mm flange brushed DC motor delivers fast dynamic response and high operational stability in compact drive systems. Its design allows easy integration with gearboxes, brakes, and encoders, improving torque transmission and speed accuracy. Based on a mechanically commutated DC motor structure, it ensures reliable startup and precise low-speed control, making it an ideal brushed motor solution for industrial motion control and compact automation equipment.

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1. End cap size: 42*42mm
2. Saves space and facilitates installation
3. Long lifetime over 20,000 hours, high rotational speed of 5000 RPM
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