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This 100×100 mm flange brushed DC motor delivers high torque, substantial power, and rapid response with excellent operational stability. Its mechanically commutated design, including rotor, stator, carbon brushes, and commutator, ensures reliable energy transfer. Easy installation and simple control circuits make it ideal for industrial machinery, automation systems, and electromechanical applications requiring robust, high-performance DC motors.
| Quantity: | |
|---|---|
Model | Rated Voltage (V) | No-Load Speed (RPM) | No-Load Current (A) | Rated Speed (RPM) | Rated Current (A) | Rated Torque (N·m) | Rated Power (W) | Body Length (mm) |
100ZY24-001 | 24 | 2600 | 2.5 | 2000 | 24 | 1.8 | 370 | 166 |
100ZYT172-2425 | 24 | 2600 | 2.5 | 1900 | 32 | 2.5 | 500 | 172 |
100ZYN150-7508 | 75 | 750 | 0.2 | 635 | 2.5 | 2 | 133 | 150 |
100ZYT150-2438 | 24 | 3600 | 5 | 3000 | 33.5 | 1.8 | 656 | 150 |
100ZY168-2438 | 24 | 3800 | 3 | 3200 | 2 | 39 | 670 | 168 |
Item | Specification/Description |
Magnet | Ferrite / Nd-Fe-B |
Insulation Class | B 130°C / F 155°C |
Temperature Rise | ≤75 K |
Operating Env. | –15°C ~ +35°C, 45% ~ 75% humidity |
Ingress Protection & Cooling | IP50/56 and below / IC00 / IC01 |
Mounting Type | IMB3 (foot) / IMB5 (large flange) / IMB14 (flange) |
Max Shaft OD | Φ15.0 mm |
Bearing | Ball bearing |
Winding Custom Range | 12–90V DC, 900–4000 rpm, 80–680 W |
Accessory Options | Encoder, Reduction Gearbox |
The Series 100 Brushed DC Motor is a high-performance industrial drive solution engineered for heavy-duty motion control, featuring a 100×100mm flange end-cap and compact 150–172mm body that fits diverse industrial installation scenarios. Optimized for industrial buyers and automation system integrators, this motor supports 24–75V DC operation, delivers a power range of 133–670W, and achieves a rated speed of 1900–3200 rpm with a high rated torque of 1.8–3.9 N·m. Its classic brushed commutation design ensures intuitive control and seamless integration into existing industrial machinery, outperforming brushless alternatives in heavy-load direct-start scenarios. As a factory-direct product from Changzhou, it holds CE and RoHS certifications, guaranteeing compliance with global industrial standards, and offers reliable supply for mass production and custom projects alike.
The Series 100 Brushed DC Motor generates 2×–3× its rated torque at startup, eliminating the need for complex soft-start electronics and enabling direct starting of high-inertia and heavy-load industrial equipment—an ideal feature for conveyor systems and industrial vehicle drives.
Built with industrial-grade components, it withstands severe short-term overloads and harsh operating environments without triggering unexpected shutdowns, ensuring continuous uptime in demanding manufacturing and automation settings.
An optimized carbon brush, commutator, and spring assembly enable efficient DC-to-mechanical energy conversion, delivering smooth rotation and stable electromagnetic torque. This design also reduces operational noise and extends service life, lowering lifecycle maintenance costs for manufacturing enterprises.
Its standardized 100×100mm flange and multiple mounting options (IMB3/IMB5/IMB14) simplify integration with gearboxes, brakes, and other industrial drive components, reducing custom tooling and installation time for OEM projects.
The Series 100 Brushed DC Motor is a versatile drive solution for industrial automation systems, heavy-duty industrial machinery, precision electromechanical equipment, conveyor systems, and industrial vehicles. It is also ideal for motion control applications requiring stable high torque, rapid response, and reliable operation—such as automated material handling equipment, packaging machinery, and heavy-duty actuators in manufacturing plants. Its compact design and high power density make it suitable for space-constrained industrial installations while meeting the performance demands of continuous production.
We offer tailored customization for the Series 100 Brushed DC Motor to meet the unique needs of industrial integrators and equipment manufacturers:
Winding Customization: Adjust voltage (12–90V DC), rated speed (900–4000 rpm), and power (80–680 W) for specific drive requirements.
Magnet Material Selection: Choose between ferrite and high-performance Nd-Fe-B magnets for torque and cost optimization.
Insulation & Protection: Customize insulation class (B/F) and ingress protection (IP50/56) for harsh industrial environments.
Accessory Integration: Pre-install encoders for speed feedback or reduction gearboxes for torque amplification, reducing on-site assembly work.
Mounting: The motor supports IMB3 (foot), IMB5 (large flange), and IMB14 (flange) mounting; ensure the 100×100mm flange is securely fastened to avoid vibration in high-speed operation.
Shaft Connection: Max shaft OD is Φ15.0 mm; use compatible couplings to connect with driven components, and align the shaft to prevent radial stress on the ball bearing.
Wiring: The brushed design supports basic PWM speed control and polarity reversal for forward/reverse operation; connect the armature windings to a stable DC power supply (24–75V) and ensure proper grounding for industrial safety.
Cooling: Adopt IC00/IC01 cooling methods; ensure adequate ventilation in the installation environment to control temperature rise within ≤75 K.
We are a factory-direct manufacturer based in Changzhou, Jiangsu, with our own production lines and R&D team—welcome to visit our facility!
The MOQ is 3 units for factory pricing, suitable for small-batch testing and prototype projects.
Yes—our in-house production capacity allows us to ensure timely delivery for all orders, with no delays for standard specifications.
All our motors are CE and RoHS approved, complying with EU and international industrial standards for global sales and use.
Our listed price is factory-direct; we offer tiered discounts for large-volume orders to reduce your bulk procurement costs.
Samples: 10–14 workdays; bulk orders: 20–25 workdays; in-stock motors ship within 1–2 days.
If you are an industrial manufacturer, automation system integrator, or equipment OEM seeking a high-torque brushed DC motor for heavy-duty motion control, the Series 100 is your ideal choice. Our factory-direct pricing, customizable design, and reliable after-sales support ensure a seamless integration into your industrial systems. Contact our technical sales team now to share your drive requirements—we will provide a tailored motor solution, including custom winding, accessory integration, and bulk supply plans, to meet your production and project needs!
