Series 80 Brushed DC Motor

Detailed Technical Specifications

Product Overview

The Series 80 Brushed DC Motor is a robust, medium-to-high power industrial drive solution built on an 80×80 mm flange platform, purpose-engineered for heavy-load industrial drive systems requiring high torque output and long-term reliable operation. Supporting 12V to 240V DC wide voltage compatibility including 220V high-voltage input, this motor delivers 80W to 450W rated power with 900 to 5000 rpm rated speed, making it suitable for medium-to-large industrial equipment with demanding load requirements. Its optimized carbon brush and commutator system with precision spring tension control minimizes wear and electrical noise, ensuring stable current transfer and extended service life in harsh industrial operating conditions.

Core Advantages & Industrial Performance Features

Heavy-Duty Mechanical Structure & High Power Density

This 80×80 mm medium-to-high power brushed DC motor features an adjustable body length from 106 mm to 177 mm, with a robust housing design to withstand harsh industrial environments. Equipped with high-load ball bearings and a maximum 15.0 mm shaft outer diameter, it supports radial and axial load capacity far exceeding compact motor models, making it ideal for continuous heavy-load operation.

Ultra-High Overload Capacity & Stable Torque Output

As a heavy-load industrial brushed DC motor, it delivers 2-3× the rated torque at startup, with strong overload tolerance and stall resistance to handle impact loads in industrial equipment. With 0.75 to 1.4 N·m rated torque, it maintains consistent torque output across variable speed ranges, ensuring smooth operation even under fluctuating load conditions. It features Class B (130℃) / Class F (155℃) insulation, ≤75 K temperature rise, and adapts to -15℃ to +35℃ industrial operating environments.

Flexible System Integration & Low Total Cost of Ownership

Compared with brushless motors, this high torque brushed DC motor has a simplified control structure, enabling quick commissioning and seamless integration with existing drive systems without complex programming. It supports direct matching with reduction gearboxes, encoders, and brakes to enhance load handling capacity and operational safety, reducing overall system costs for industrial equipment builders.

Industrial Applications

This Series 80 Brushed DC Motor is widely deployed in industrial machinery, large conveyor systems, packaging equipment, printing machinery, lifting devices, and heavy-duty household appliances. It is the preferred drive solution for industrial equipment manufacturers and system integrators requiring high power, high torque, and long-term reliable operation.

Customization Capabilities

We provide end-to-end customization services for the Series 80 Brushed DC Motor to align with your specific industrial application needs. Our engineering team can customize winding parameters to adjust voltage, speed, and power ratings, modify mechanical dimensions and mounting configurations, and integrate optional components including reduction gearboxes, encoders, and brakes. All custom motors undergo strict performance testing to ensure compliance with international industrial standards.

Wiring & Installation Guide

Before wiring, verify the power supply voltage is fully compatible with the motor’s rated voltage to prevent irreversible damage to the winding and commutator. Connect the DC power supply according to the standard wiring diagram, ensuring correct polarity and secure terminal connections to avoid poor contact and arcing. For IMB14 flange mounting, tighten mounting bolts evenly in a diagonal sequence to ensure flat contact between the flange and equipment mounting surface, and maintain coaxial alignment between the motor shaft and load shaft. After installation, perform a no-load test run to check for abnormal noise, vibration, or temperature rise, and connect the load only after confirming all operating parameters are within the rated range.

FAQ

What international certifications do the Series 80 Brushed DC Motors hold?

All motors in this series are fully CE and RoHS certified, meeting the mandatory safety and environmental requirements for global industrial markets.

What is the minimum order quantity for this motor series?

The minimum order quantity is 3 units, with flexible procurement terms available for prototype testing and large-volume bulk orders.

What is the delivery lead time for different order types?

In-stock standard models ship within 1-2 working days after payment; sample orders take 10-14 working days; bulk production orders take 20-25 working days (excluding fully customized models).

Can this motor be matched with a reduction gearbox?

Yes, this motor series is designed to be directly compatible with various reduction gearboxes, and we can provide pre-matched motor-gearbox assemblies customized to your required reduction ratio and torque output.

Get Your Tailored Solution Today

As a professional motor manufacturer with a state-of-the-art production facility in Changzhou, Jiangsu, we deliver high-performance, customized drive solutions for industrial machinery builders, automation system integrators, and heavy equipment manufacturers. Whether you need standard Series 80 Brushed DC Motor units or fully customized heavy-load drive systems, our experienced engineering team provides dedicated technical support and rapid order fulfillment. Contact us today to receive your exclusive quote and tailored industrial drive solution.