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Series 90 Brushed DC Motor

The SLT90’s 90×90 mm flange and substantial frame provide a stable mounting platform for heavy loads. The 173–191 mm body length accommodates larger armatures and bearings for improved thermal and mechanical endurance. Standardized flange dimensions and multiple shaft/coupling options simplify integration with gearboxes, brakes, and driven assemblies, reducing custom tooling and shortening installation time in OEM or retrofit projects.

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Series-90 Brushed DC Motor Automated Guided Vehicles
Series-90 Brushed DC Motor Automated Guided Vehicles
Series-90 Brushed DC Motor Automated Guided Vehicles

Detailed Technical Specifications

Electrical Specifications

Model

Rated Voltage (V)

No-Load Speed (RPM)

No-Load Current (A)

Rated Speed (RPM)

Rated Current (A)

Rated Torque (N·m)

Rated Power (W)

Body Length (mm)

90ZY24-001

24

1350

0.8

900

13.5

2

200

191

90ZY46-001

46

2000

0.5

1500

11.5

2

320

191

90ZY48-002

48

2700

0.3

2100

10.5

1.6

355

173.5

90ZY150-002

150

2400

0.15

2000

4.5

2.2

460

195

90ZY220-001

220

2600

0.15

2400

1.7

1.2

300

191

90ZY230-008

230

3800

0.12

3500

2.2

1.2

450

180

General Specifications

Item

Specification/Description

Magnet

Ferrite (industrial-grade high durability)

Insulation Class

B 130°C / F 155°C

Temperature Rise

≤75 K

Operating Env.

–15°C ~ +35°C, 45% ~ 75% RH

Ingress Protection & Cooling

IP50 and below / IC00 / IC01

Mounting Type

IMB3 (foot) / IMB5 (large flange) / IMB14 (flange)

Max Shaft OD

Φ15.0 mm

Bearing

Ball bearing (enhanced for heavy-load operation)

Winding Custom Range

12–240V DC, 900–5000 rpm, 80–600 W

Accessory Options

Encoder, Reduction Gearbox

Product Overview

The Series 90 Brushed DC Motor is a cost-effective, industrial-grade drive solution designed for equipment OEMs and engineering enterprises, featuring a 90×90mm flange end-cap and a robust 173–191mm body built for long-term industrial operation. What sets this motor apart is its 24–230V wide voltage compatibility—covering 24V/48V/150V/220V/230V DC supply levels—and a power range of 200–460W, with a rated speed of 900–3500 rpm and rated torque of 1.2–2.2 N·m. Its mature brushed commutation design delivers exceptional direct-start performance and simplified control, making it a perfect fit for global industrial applications with diverse voltage requirements. As a Changzhou factory-direct product, it holds CE and RoHS certifications and features established manufacturing processes, ensuring consistent quality and cost efficiency for mass production and retrofit projects.

Core Advantages & Industrial Performance Features

Wide Voltage Compatibility for Global Industrial Use

Supporting 24–230V DC supply, the Series 90 Brushed DC Motor eliminates the need for voltage conversion equipment in global industrial projects—ideal for OEMs and integrators serving international markets with diverse power standards.

Enhanced Direct-Start Torque for High-Inertia Loads

It produces 2×–3× (or higher) its rated torque at startup, overcoming static friction to enable direct starting of high-inertia industrial equipment. This feature replaces complex soft-start electronics, improving system reliability and lowering total drive costs for industrial valves and heavy actuators.

Rugged Stall & Overload Resistance

Engineered for harsh industrial conditions, the motor withstands short-term severe overloads and full stall conditions without immediate shutdown—unlike precision electronic drives that trip on transient overcurrent. This fault resilience provides a critical safety margin for unexpected mechanical jams in continuous production.

Cost-Effective Mature Design & Easy Maintainability

With standardized manufacturing processes and optimized component design, the Series 90 Brushed DC Motor offers superior cost performance for industrial buyers. Routine maintenance (e.g., carbon brush replacement, commutator cleaning) is straightforward, ensuring predictable lifecycle costs and minimal downtime for manufacturing lines.

Industrial Applications

The Series 90 Brushed DC Motor is engineered for targeted industrial applications requiring wide voltage compatibility and direct-start performance, including knife sharpening machines, jewelry chain weaving equipment, and metro gate systems—its core typical applications. It is also an ideal drive solution for industrial valve actuation, heavy-duty conveyor drives, small-scale material handling equipment, and OEM retrofit projects in manufacturing and logistics. Its robust frame and stall resistance make it suitable for continuous operation in low-to-medium power industrial scenarios, while its wide voltage range supports global deployment in commercial and industrial facilities with diverse power supplies.

Customization Capabilities

We provide flexible customization for the Series 90 Brushed DC Motor to align with the unique requirements of industrial integrators and equipment manufacturers:

Wide-Range Winding Customization: Adjust operating voltage (12–240V DC), rated speed (900–5000 rpm), and output power (80–600 W) to match specific drive and voltage supply needs.

Mechanical Customization: Customize shaft coupling options and flange dimensions for seamless integration with existing gearboxes, brakes, and driven industrial components.

Protection & Insulation Tuning: Select insulation class (B/F) and ingress protection (IP50) for specific operating environments, such as dusty manufacturing plants and indoor industrial facilities.

Pre-Installed Accessories: Integrate encoders for precise speed control or reduction gearboxes for torque enhancement, reducing on-site installation and calibration time for your projects.

Wiring & Installation Guide

Mounting: The motor supports IMB3/IMB5/IMB14 mounting; its 90×90mm standardized flange and robust frame ensure stable installation for heavy-load equipment—tighten all fasteners to prevent vibration during high-speed operation.

Shaft Connection: Max shaft OD is Φ15.0 mm; use industrial-grade couplings to connect with driven components, and ensure precise shaft alignment to avoid premature bearing wear.

Wiring: The brushed design supports basic PWM speed control and polarity reversal for forward/reverse motion; connect to a stable 24–230V DC power supply and follow industrial wiring standards for grounding and insulation.

Installation Efficiency: Its standardized dimensions eliminate the need for custom tooling in OEM and retrofit projects, enabling quick integration with existing industrial systems and shortening project timelines.

FAQ

Are you a direct manufacturer or a middleman for the Series 90 motor?

We are a direct factory in Changzhou, Jiangsu, with state-of-the-art production lines—we manufacture and supply the Series 90 motor directly with no middleman markup.

What is the MOQ to get factory-direct pricing for the Series 90 motor?

Only 3 units—perfect for prototype testing, small-batch production, and industrial project trials.

Can you adjust production schedules to meet urgent order deadlines?

Yes—our in-house production capacity allows us to ramp up production or adjust schedules for urgent orders, ensuring on-time delivery for your industrial projects.

Do all Series 90 motors come with global industrial certifications?

Absolutely—every Series 90 Brushed DC Motor is CE and RoHS certified, enabling hassle-free sales and use in global industrial and commercial markets.

Is there a volume discount for large orders of the Series 90 motor?

Our listed price is factory-direct, and we offer significant tiered discounts for large-volume orders—the more you order, the lower your unit procurement cost.

What is the lead time for samples, bulk orders, and in-stock motors?

Samples: 10–14 workdays; bulk orders: 20–25 workdays; in-stock motors are shipped within 1–2 days flat, with no delays.

Get Your Tailored Solution Today

If you are an equipment OEM, industrial integrator, or engineering enterprise seeking a wide voltage brushed DC motor with exceptional direct-start performance and cost efficiency, the Series 90 is the perfect industrial drive solution. Its global voltage compatibility, rugged stall resistance, and factory-direct pricing make it ideal for international industrial projects and mass production. Contact our technical team now to share your voltage, torque, and application requirements—we will design a tailored motor solution, including custom winding, mechanical modifications, and bulk supply plans, to meet your exact industrial drive needs. Our factory-direct support ensures fast prototyping, consistent quality, and reliable delivery for all your projects!



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